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The New Jersey Institute of Technology's
Electronic Theses & Dissertations Project

Title: Agitation requirements for complete drawdown of floating solids in stirred tanks
Author: Mmbaga, Joseph Philemon
View Online: njit-etd1989-045
([xii], 184 pages ~ 3.7 MB pdf)
Department: Department of Chemical Engineering, Chemistry and Environmental Science
Degree: Master of Science
Program: Chemical Engineering
Document Type: Thesis
Advisory Committee: Armenante, Piero M. (Committee chair)
Shaw, Henry (Committee member)
Knox, Dana E. (Committee member)
Date: 1989-09
Keywords: Mixing machinery
Impellers -- Dynamics
Suspensions (Chemistry)
Fluid dynamics
Availability: Unrestricted
Abstract:

The agitation requirements for complete drawdown of floating solids in mechanically agitated tank vessels has been studied both theoretically and experimentally.

A semi-theoretical equation has been derived on the basis of Kolmogoroff's theory of isotropic turbulence to determine the minimum impeller speed required for drawdown. The equation contains one adjustable parameter which has been found to be a function of the impeller type and position in the tank vessel.

The equation was tested using various vessels and impeller configurations. The solid phase consisted of high density polyethylene (density = 897kg/m3), low density polyethylene (density = 840kg/m3) and cork material (density = 510kg/m3) with particle sizes ranging from 300µm to 2200µm. The liquid phase consisted of water and aqueous solutions of zinc chloride in different concentrations so that the liquid density could be varied in the range 996kg/m3-1180kg/m3.

The effect of impeller position and pumping direction has been extensivelly examined, as well as the use of non-conventional baffling systems to facilitate the drawdown of floating particles into the liquid.

It was concluded that impeller clearance and pumping direction have a considerable influence over the minimum drawdown speed and its corresponding power consumption. A partial baffling system consisting of four half baffles has been found to have the lowest power requirements.

Noticeable similarities exist between settling solids suspensions and floating solids drawdown, particularly for floating particles which, at rest, are almost completely immersed in the liquid. For cases different from this, the suspension of floating solids becomes a three phase system with entrapped air playing a significant role in particle drawdown. The proposed model works well within the experimental range covered (i.e. small density difference ( < 340kg/m3) and medium particle size (300 - 2500µm)) and can be used to predict the performance of floating solid-liquid systems.


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